Ama-coatings & Platings

Ukwelashwa Okungaphezulu Kwamazibuthe

Ukwelashwa okungaphezulu kweizibuthe ze-neodymiumidlala indima ebalulekile ekusebenzeni kwabo nasekuphileni isikhathi eside.Ozibuthe be-Neodymium, ababuye babizwe ngokuthi ngozibuthe be-NdFeB, bangozibuthe abangapheli abanamandla ngokwedlulele abenziwe nge-alloy yensimbi, i-boron, ne-neodymium.Ukwelashwa okungaphezulu kubhekisela ohlelweni lokusebenzisa ungqimba oluyisivikelo noma ukunamathela endaweni engaphandle kazibuthe we-neodymium.Lokhu kwelashwa kuyadingeka ukuze kuvinjwe uzibuthe ukuthi ungagqwali futhi uthuthukise ukuqina kwawo kukonke.Izinhlobo ezivame kakhulu zokwelapha ezingaphezulu kozibuthe be-neodymium zifaka i-NiCuNi plating, i-Zinc plating, ne-Epoxy coating.

Esinye sezizathu eziyinhloko zokuthi kungani ukwelashwa okungaphezulu kubalulekile kuzibuthe ze-neodymium ukuthi zisengozini yokugqwala.Ozibuthe be-Neodymium bakhiwe ngokuyinhloko ngensimbi, ejwayele ukugqwala lapho evezwe kumswakama nomoya-mpilo.Ngokusebenzisa i-coating yokuzivikela, ukugqwala kungancishiswa kakhulu, kwandise isikhathi sokuphila sikazibuthe.

Esinye isizathu sokwelashwa okungaphezulu ukuthuthukisa ukusebenza kukazibuthe.I-coating inganikeza indawo ebushelelezi, inciphise ukungqubuzana futhi ivumele izakhiwo ezingcono kazibuthe.Okunye ukwelapha okungaphezulu, okufana ne-nickel plating noma i-golden plating, kungathuthukisa ukumelana kukazibuthe emazingeni okushisa aphezulu, kuyenze ifanele ukusetshenziswa okubandakanya ukushisa.Ukwelashwa kwendawo engaphezulu futhi kwenza omagnethi be-neodymium bahambisane nezindawo ezahlukahlukene kanye nezinhlelo zokusebenza.Isibonelo, ama-epoxy coatings angahlinzeka ngokufakwa, okuvumela ukuthi uzibuthe usetshenziswe ezinhlelweni zikagesi ngaphandle kokujikeleza isikhashana.Ama-coatings angaphinda avikele uzibuthe kumakhemikhali noma emihuzuko, awenze afaneleke ukusetshenziswa endaweni ebolayo noma ezindaweni lapho kukhona ukungqubuzana nokuguga.

Ukwelashwa okungaphezulu kuyadingeka ukuze izibuthe ze-neodymium zivikeleke ekugqwaleni, zithuthukise ukusebenza, zikhulise ukuqina, futhi ziqinisekise ukuhambisana nendawo ethile kanye nezinhlelo zokusebenza.Ngokusebenzisa ukwelashwa kwendawo efanele, isikhathi sokuphila nokusebenza kahle kwezibuthe ze-neodymium kungathuthukiswa kakhulu.

Ngezansi kunohlu lwe-plating/coating kanye nezimpaphe zazo ukuze uthole ireferensi yakho.

Ukwelashwa Okungaphezulu
Ukugqoka Ukugqoka
Ubukhulu
(μm)
Umbala Izinga Lokushisa Lokusebenza
(℃)
I-PCT (h) I-SST (h) Izici
I-Blue-White Zinc 5-20 Okuluhlaza Okumhlophe ≤160 - ≥48 I-anodic coating
Umbala weZinc 5-20 Umbala wothingo ≤160 - ≥72 I-anodic coating
Ni 10-20 Isiliva ≤390 ≥96 ≥12 Ukumelana nokushisa okuphezulu
Ni+Cu+Ni 10-30 Isiliva ≤390 ≥96 ≥48 Ukumelana nokushisa okuphezulu
Vacuum
aluminizing
5-25 Isiliva ≤390 ≥96 ≥96 Inhlanganisela enhle, ukumelana nokushisa okuphezulu
I-Electrophoretic
i-epoxy
15-25 Emnyama ≤200 - ≥360 I-insulation, ukuvumelana okuhle kokuqina
I-Ni+Cu+Epoxy 20-40 Emnyama ≤200 ≥480 ≥720 I-insulation, ukuvumelana okuhle kokuqina
I-Aluminium+Epoxy 20-40 Emnyama ≤200 ≥480 ≥504 Ukushisa, ukumelana okuqinile nesifutho sikasawoti
I-Epoxy spray 10-30 Okumnyama, Okumpunga ≤200 ≥192 ≥504 I-Insulation, ukumelana nokushisa okuphezulu
I-Phosphating - - ≤250 - ≥0.5 Izindleko eziphansi
Passivation - - ≤250 - ≥0.5 Izindleko eziphansi, indawo enobungani
Xhumana nochwepheshe bethukwezinye izigqoko!

Izinhlobo zokumboza ozibuthe

NiCuNi: I-nickel coating yenziwe ngezingqimba ezintathu, i-nickel-copper-nickel.Lolu hlobo lwe-coating lusetshenziswa kabanzi futhi luhlinzeka ngokuvikeleka ekugqwaleni kukazibuthe ezimweni zangaphandle.Izindleko zokucubungula ziphansi.Izinga lokushisa eliphezulu lokusebenza licishe libe ngu-220-240ºC (kuye ngokuthi izinga lokushisa eliphakeme kakhulu likazibuthe).Lolu hlobo lokumboza lusetshenziswa ezinjinini, kumajeneretha, ezinsizakalweni zezokwelapha, izinzwa, izinhlelo zokusebenza zezimoto, ukugcinwa, izinqubo zokubeka ifilimu emincane, namaphampu.

I-Nickel Emnyama: Izakhiwo zalesi sigqoko zifana nalezo ze-nickel coating, ngomehluko wokuthi inqubo eyengeziwe ikhiqizwa, ukuhlanganiswa kwe-nickel emnyama.Izakhiwo ziyefana nalezo ezijwayelekile ze-nickel plating;ngokukhethekile ukuthi lokhu kufakwa kusetshenziselwa izinhlelo zokusebenza ezidinga ukuthi isici esibonakalayo sesiqephu singakhanyi.

Igolide: Lolu hlobo lokugqoka luvame ukusetshenziswa emkhakheni wezokwelapha futhi lufanelekile ukusetshenziswa ekuthintaneni nomzimba womuntu.Kunemvume evela ku-FDA (Ukuphathwa Kokudla Nezidakamizwa).Ngaphansi kwengubo yegolide, kune-sub-layer ye-Ni-Cu-Ni.Ukushisa okuphezulu okusebenzayo nakho kumayelana ne-200 ° C. Ngaphandle kwensimu yezokwelapha, i-plating yegolide isetshenziselwa ubucwebe kanye nezinhloso zokuhlobisa.

Zinc: Uma izinga lokushisa eliphezulu lokusebenza lingaphansi kuka-120 ° C, lolu hlobo lokugqoka lwanele.Izindleko ziphansi futhi uzibuthe uvikelekile ekugqwaleni emoyeni ovulekile.Inganamathiselwa ensimbi, nakuba kufanele kusetshenziswe ingcina eyenziwe ngokukhethekile.I-zinc enamathela ifanelekile inqobo nje uma izithiyo zokuzivikela zikazibuthe zingamazinga okushisa aphansi futhi aphansi okusebenza akhona.

I-Parylene: Lokhu kunamathela kugunyazwe yi-FDA.Ngakho-ke, zisetshenziselwa izicelo zezokwelapha emzimbeni womuntu.Izinga lokushisa eliphakeme lokusebenza licishe libe ngu-150 ° C. Isakhiwo samangqamuzana siqukethe izinhlanganisela ze-hydrocarbon ezimise okwendandatho ezihlanganisa i-H, Cl, no-F. Ngokuya ngesakhiwo samangqamuzana, izinhlobo ezahlukene zihlukaniswa njenge-Parylene N, Parylene C, Parylene D, kanye I-Parylene HT.

I-Epoxy: Ukugqoka okunikeza umgoqo omuhle kakhulu ngokumelene nosawoti namanzi.Kukhona ukunamathela okuhle kakhulu ensimbi, uma i-magnet ihlanganiswe ne-adhesive ekhethekile efanelekayo odonsa.Izinga lokushisa eliphezulu lokusebenza lilinganiselwa ku-150 ° C. Izingubo ze-epoxy ngokuvamile zimnyama, kodwa zingaba mhlophe.Izicelo zingatholakala emkhakheni wezasolwandle, izinjini, izinzwa, izimpahla zabathengi, kanye nomkhakha wezimoto.

Omazibuthe afakwe epulasitiki: zibizwa nangokuthi zibunjwe ngokweqile.Isici sawo esiyinhloko ukuvikela kwawo okuhle kakhulu kukazibuthe ekuqhekekeni, emithelela, nasekugqwaleni.Ungqimba oluvikelayo lunikeza isivikelo emanzini nosawoti.Ukushisa okuphezulu okusebenzayo kuncike epulasitiki esetshenzisiwe (acrylonitrile-butadiene-styrene).

Kwakhiwe i-PTFE (Teflon): Njengomjovo / ipulasitiki enamathela futhi inikeza isivikelo esihle kakhulu uzibuthe ngokumelene nokuphuka, imithelela, kanye nokugqwala.Uzibuthe uvikelekile emswakameni, emanzini, nakusawoti.Ukushisa okuphezulu okusebenzayo kuzungeze i-250 ° C. Lokhu kunamathela kusetshenziswa ikakhulukazi ezimbonini zezokwelapha nasembonini yokudla.

Irabha: I-rubber coating ivikela ngokuphelele ekuqhekekeni nemithelela futhi inciphisa ukugqwala.Izinto zenjoloba zikhiqiza ukumelana okuhle kakhulu kokushelela ezindaweni zensimbi.Ukushisa okuphezulu okusebenzayo kuzungeze i-80-100 ° C. Ozibuthe basebhodweni abane-rubber coating yimikhiqizo esobala kakhulu futhi esetshenziswa kabanzi.

Sinikeza amaklayenti ethu izeluleko zochwepheshe kanye nezixazululo zendlela yokuvikela omazibuthe bawo futhi bathole ukusetshenziswa okuhle kakhulu kukazibuthe.Xhumana nathifuthi sizokujabulela ukuphendula umbuzo wakho.